Your Path to Execution
New Factory Capability:
We transform your factory into a smart, self-optimising operation with the help of intelligent systems.
Cutting-Edge Solution for Slashing Manufacturing Costs, Time, and Energy
The Challenge for UK Manufacturing
Global Pressure: Firms must boost output to stay competitive
Rising Costs: 68% are tackling soaring energy and ops costs
Fragile Supply Chains: Brexit & COVID exposed weak links
Execution Gap: 86% value digital but only 5% are truly smart
Rising Costs: 68% are tackling soaring energy and ops costs
Fragile Supply Chains: Brexit & COVID exposed weak links
Execution Gap: 86% value digital but only 5% are truly smart
→ Modernisation is urgent
→ Execution is easier said than done
What This Means for You
Our integrated approach delivers a direct and measurable impact on your most critical KPIs.
Drastic Cost & Waste Reduction: Hidden inefficiencies get found then eliminated with data-backed actions.
Faster Throughput: AI finds and validates optimal workflows before implementation.
Data-Driven Decisions: Your factory turns into a live data ecosystem, with real-time, full-visibility data to drive clarity and speed.
Faster Throughput: AI finds and validates optimal workflows before implementation.
Data-Driven Decisions: Your factory turns into a live data ecosystem, with real-time, full-visibility data to drive clarity and speed.
System / Approach can model across multiple facilities up to international scale.
Model incorporates all aspects of the process, including:
Behaviours
- Equipment characteristics
- Process Interactions
- Shift optimisation
- Behavioural modelling
- Relevant algorithms
Commercials
- Work to Optimisation objectives
- Supply / batch objectives
- Develop / trial KPI’s
Physical Aspects
- Production layout
- Component assembly
- Handling of liquids and solids
- Storage / buffering
- Vehicle Movements
Logistics
- National / International movements
- Optimise deliveries
- Threats to process
- Waste management
- Resource allocation
- Reliability / Asset Management
Behaviours
- Equipment characteristics
- Process Interactions
- Shift optimisation
- Behavioural modelling
- Relevant algorithms
Commercials
- Work to Optimisation objectives
- Supply / batch objectives
- Develop / trial KPI’s
Physical Aspects
- Production layout
- Component assembly
- Handling of liquids and solids
- Storage / buffering
- Vehicle Movements
Logistics
- National / International movements
- Optimise deliveries
- Threats to process
- Waste management
- Resource allocation
- Reliability / Asset Management
The Proof is in the Numbers
How We Deliver – The Dual-Engine Advantage
“The World-Class Foundation”
- Physically accurate digital twin / framework at industrial scale for solver and tool integration.
- Live 3D model of your factory
- Full-team collaboration
“Our Proprietary Intelligence”
- Thousands of micro-simulations guided by AI that learns from events.
- Precise (genetic) solvers for optimal strategies
- Geospatial data intelligence
builds it. 
optimises it.
builds it.
optimises it.
In Action: Live Demo
Watch a real-time, physics-accurate digital twin in Omniverse simulating robotics, logistics, and human workflows.
→ Test changes without risk
Investment & Timeline
Phase
Activity
Key Deliverable
Timeline
Cost
1. De-risk: Digitise & Assess
Together on the factory floor, we capture data our AI needs to deliver the first optimisation win - using tech and expertise.
Key DeliverableDigital Readiness Report; ROI Roadmap with prioritised opportunities.
Timeline2 - 4 Weeks
CostFrom £7,500
2. Model & Plan
We build a digital twin linked to our intelligence layer - a sandbox for validating deep optimisation on your top priority.
Key DeliverableVirtually validated twin; Detailed optimisation & implementation plan.
Timeline6 - 12 Weeks
CostFrom £25,000
3. Pilot: Build & Test
We deploy the twin and optimisation within part of your real-world operation.
Key DeliverableDeployed pilot; Measured and validated against projections.
Timeline4 - 6 Weeks
CostProject-Specific
4. Implement & Scale
We gradually scale solutions across your operations, train your team, and make the twin their live dashboard.
Key DeliverableFull scale deployment; Training.
Timeline3 - 6 Months
CostProject-Specific
5. Train & Support
Ongoing training, support, and continuous optimisation of the digital twin.
TimelineOngoing
CostRetainer
Flexible Funding That Fits Your Budget
Blueprint: Automotive & Aerospace
- The BMW Model: The automotive giant uses this technology to create full-scale digital twins of production facilities, projecting 30% savings from more efficient planning before a single brick is laid.
- BAE Systems & The Tempest Jet: Digital twin technology embedded from the project start to reduce physical testing times, lowers costs, and accelerate the development of next-generation fighter jet program.
→ We help UK firms reach this level of digital excellence.
Blueprint: Food & Beverage
The Raynor Foods Story: This UK sandwich maker, supported by the Made Smarter programme, implemented a gamified digital twin that empowered its staff and transformed the business.
- 19% Reduction in Energy Use
- 93% Drop in Overproduction Waste
- £50,000 in Monthly Savings
→ Staff empowered by gamified twin. Proof that live data = profit.
Why Us? Your End-to-End Partner
We are a specialist British Startup, trusted partner to industry leaders and government bodies, recognised for our pioneering work in AI and digital twins.
Powered by technology / insight / validation from NVIDIA Inception membership*
UKRI & UKSA advisors on AI and sustainability
Proven Delivery: UK National Resilience, Deutsche Bahn, Co-AIMS Hub*
(* membership via sister company Urban Hawk)
Let's Start the Conversation
Book a complimentary, no-obligation 30-minute scoping session to discuss your specific challenges and identify the highest-value starting point for your digital journey.
schedule here